1. Creating an efficient production line 

If you’re looking to improve your production facility, the first thing you need to do is get out your floor plan. Many factories grow gradually, with different elements and machinery added throughout the years – but these additions don’t necessarily result in a smooth production process. To optimize your operation, your production line should be planned intentionally, in a logical sequence.

Assess how your current machinery is set up and identify the areas for improvement, as well as the opportunities for further automation. For example, consider setting up an automated and centralized palletizing system away from the general production area – this frees up valuable space in your main production area and fills up other unused areas in your factory. You’ll be able to reduce forklift traffic by connecting your products through high-level conveyors instead, as well as cut costs: multiple palletizers can be connected to fewer empty pallet feed systems. Most installations also require minimal manpower to operate – or can even do so independently. 

Learn more about Scott’s centralized palletizing solutions here. 

2. Safety should be second nature

Organization and safety go hand in hand. So while you’ve still got that floor plan in hand, assess the locations of workstations and storage places. Minimizing traffic between the different workstations will lower the number of potential accidents and collisions, whereas creating dedicated posts to house tools and vehicles will avoid items being misplaced or damaged. This also helps keep walkways clear of debris and unnecessary equipment. 

Safety is of utmost importance in a production facility. Cutting corners will only heighten costs, increase downtime, and decrease the motivation of your employees in the long run. Make sure your team is trained and well-versed in all processes, machinery, and safety in general. 

Did you know that Scott offers on-site employee training for relevant equipment? Find out more.  

3. Maintenance should be proactive, not reactive

An organized production facility is also a clean one. Regular or preventative maintenance and cleanliness will extend the lifespan of your machinery. By taking care of your machinery and keeping it running smoothly, you’ll remove the risk of malfunction and breakage – which in turn, minimizes any interruptions in your operation. Start by creating a maintenance schedule and stick to it: never assume these processes will be followed without a framework. Keep your workstations well-stocked with essential cleaning supplies, so the responsible workers can take care of the basics on their machines. 

Get in touch to update your service contract with Scott to include 24/7 service for your palletizing system, from routine checks to emergency repairs. 

Improving your production facility might seem like a daunting task, but by doing so, you’re laying the groundwork for long-term success. Small, intentional changes can lead to significant improvements in efficiency, safety, and costs in the long run. However, bear in mind that every manufacturing unit is unique, so take the time to assess your specific needs and adjust accordingly. Scott’s solutions and services are uniquely customized to your production requirements, so don’t hesitate to reach out to our experts for guidance.